The right method for every part

From prototype to series production. Not sure which method is right? Send us a drawing and we will help you.

Pre-blowing in a GEISS machine
Vacuum forming

Heat and vacuum form a thermoplastic sheet over a tool. A competitive method, especially for larger products in small and medium-sized production runs.

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Twin Sheet formed surface with hollow sections
Twin Sheet

Two thermoplastic sheets are formed and welded together in the same process. The result is hollow parts with strength, stiffness and low weight.

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High Pressure formed plastic components with sharp details
High Pressure

Vacuum forming assisted by compressed air. In addition to the vacuum, compressed air presses the sheet down into the mould. The result matches injection-moulded parts.

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Plastic component reinforced with ORS
ORS

Opido Reinforcement System. Lightweight expanded polyurethane (PUR) is applied in several layers to create light, stable and impact-resistant products.

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Bent table in purple acrylic
Acrylic

Weather and UV resistant material that, in its clear version, is clearer than glass. We machine it with laser and router, and both heat form and vacuum form it.

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Flatbed router in Opido's production in Lagan
Machining & foam cutting

Engineering plastics and foam are machined in our large flatbed router. We also cut some materials with a knife.

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Injection moulding tool with moulded parts
Injection moulding

Molten plastic is injected into a closed tool. Suited to large series of identical parts.

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Industrial 3D printers in production
3D printing

Prototypes and small series straight from a 3D file, with no tooling cost.

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Blue plastic tanks
Rotational moulding

Large, hollow parts in one piece without weld seams, such as tanks and containers.

Read about rotational moulding

Machining & foam cutting

Milling and cutting of engineering plastics and foam, from prototype to series production. We start from sheets and rods, so no tool is needed.

CNC router machining a sheet

Flatbed router and knife

What is machining?

In machining, we mill material away from a solid blank until the part has the right shape. Because we start from standard sheets and rods, no tooling investment is needed, and design changes are made directly in the CAM program.

In our large flatbed router we machine both engineering plastics and foam. We also cut some materials with a knife.

How does it work?

From file to finished part

You send the drawing or 3D file, and we take the part all the way from sheet or rod to finished component.

Illustration of the step Your files

Your files

You send a STEP, IGES or DXF file, or a PDF drawing.

Illustration of the step Programming

Programming

We create the CAM program and choose the tools and machining sequence.

Illustration of the step Milling and cutting

Milling and cutting

The part is milled in the flatbed router. We also cut some materials with a knife.

Illustration of the step Finishing

Finishing

Bending, welding, bonding, printing and laser engraving, so that you get a finished component.

Milled parts in orange engineering plastic

Engineering plastics

Precision without tooling

Machining gives tight tolerances, short lead times and full flexibility. It suits prototypes, small series and parts where injection moulding does not pay off, from single parts up to a few thousand pieces.

CNC: 3 and 5 axis
Tolerances: down to around ± 0.02 mm
File formats: STEP, IGES, DXF and PDF
Materials: POM, PEEK, PA, PTFE, PMMA, PC and ESD-safe grades

Freshly milled parts in a plastic sheet

Foam

Flatbed-machined foam parts

We machine foam in the flatbed router, and we also cut some materials with a knife. This gives exact parts, from single prototypes to series.

We also machine functional prototypes, fixtures and test rigs, as well as mechanical components such as gears, housings, bearing guides and sliding elements in POM, PA and PEEK.

More manufacturing methods

Explore our other methods